2004 Arctic Cat 90 Service Manual

Posted : admin | On 21-04-2021



This 2004 Arctic Cat 90 (4 Stroke) ATV Factory Owners Manual is the factory issued owners manual for the 2004 Arctic Cat 90 (4 Stroke) ATVs. It includes all the information you need to to have a basic understanding of the operation of your vehicle. Aug 08, 2018 2004 Arctic Cat DVX Service Manual. 1985-90 Suzuki LT230 / 250 service manual. By davefrombc 134 1. 2007-2014 Honda Rancher TRX420 Service Manual. By davefrombc. Manual for 2004 arctic cat 90 atv Media Publishing eBook, ePub, Kindle PDF View ID 9333b5b99 May 06, 2020 By Ann M. Martin please select a model 400 manual transmission 2x4 fis cat green a2004ish2ausz 400 manual. A Downloadable Arctic Cat ATV repair manual is a digitally transmitted book of repair instructions containing maintenance, troubleshooting, service and repair information for the off-road four-wheeler vehicle. It’s a digitally formatted handbook that covers every aspect of repair. Whether you are doing periodic maintenance, rebuilding the carburetor/electronic fuel injection. 2004 Arctic Cat Repair Manual - 250 300 400 500. 2019 Arctic Cat Alterra 90 Repair Manual. Hi i’m service manual for a 2013 Arctic Cat 550 Limited.

  1. 2004 Arctic Cat 90 Service Manual 1
  2. 2004 Arctic Cat 90 Atv Service Manual
  3. 2004 Arctic Cat 90 Atv Service Manual
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This is the BEST, most complete workshop repair and maintenance manual available anywhere on the internet!

All of the manual listed below are full factory service manuals with hundreds of pages containing step by step instructions, full wiring diagrams and detailed illustrations on how to repair, rebuild or maintain virtually anything to your ATV or Prowler.

It includes:

  • General Information
  • Maintenance & Adjustments
  • Fuel System
  • Cooling System
  • Engine
  • Clutch
  • Engine Lubrication System
  • Engine Removal/Installation
  • Transmission
  • Wheels & Tires
  • Drive System (2 and 4 wheel drive systems)
  • Brakes
  • Suspension
  • Steering
  • Frame
  • Electrical System & Wiring Diagrams
  • Appendix with Troubleshooting, General Lubrication & Conversion Tables

Almost everything you would ever want or need to know about your ATV.

It is fully printable, print 1 page, 1 chapter or print the entire manual and put it in a 3-ring binder.

Once you download your manual it is yours forever. Unlike other manuals on the internet my manuals don't need a password to view or print and you can back them up any way you see fit to make sure it's aways there when you need it.

Arctic Cat ATV Manuals

1999 Arctic Cat ATV Series Repair and Maintenance Manual

Only $12.50

Professional Keyword Searchable Factory OEM Manual

Covers all 1999 Arctic Cat ATV 2x4 / 4x4 / automatic & manual transmission models including:
1999 Arctic Cat 250cc ATV
1999 Arctic Cat 300cc ATV
1999 Arctic Cat 400cc ATV
1999 Arctic Cat 500cc ATV

2000 Arctic Cat ATV Series Repair and Maintenance Manual

Only $9.50

High Definition Keyword Searchable Factory OEM Manual

(The automatic versions were late releases and are covered in the 2001 manual)

Covers all 2000 Arctic Cat ATV 2x4 & 4x4 manual transmission models including:
2000 Arctic Cat 250 2X4
2000 Arctic Cat 300 2X4
2000 Arctic Cat 300 4X4
2000 Arctic Cat 400 2X4
2000 Arctic Cat 400 4X4
2000 Arctic Cat 500 4x4
2000 Arctic Cat ATV 250 2X4
2000 Arctic Cat ATV 300 2X4
2000 Arctic Cat ATV 300 4X4
2000 Arctic Cat ATV 400 2X4
2000 Arctic Cat ATV 400 4X4
2000 Arctic Cat ATV 500 4X4

2001 Factory OEM Arctic Cat ATV Series Repair and Maintenance Manual

Only $9.50

High Definition Keyword Searchable Factory OEM Manual


2001 Arctic Cat Arctic Cat 250 2X4
2001 Arctic Cat Arctic Cat 250 4X4
2001 Arctic Cat Arctic Cat 300 2X4
2001 Arctic Cat Arctic Cat 300 4X4
2001 Arctic Cat Arctic Cat 400 2X4
2001 Arctic Cat Arctic Cat 400 4X4
2001 Arctic Cat Arctic Cat 500 4x4
2001 Arctic Cat ATV 250 2X4
2001 Arctic Cat ATV 250 4X4
2001 Arctic Cat ATV 300 2X4
2001 Arctic Cat ATV 300 4X4
2001 Arctic Cat ATV 400 2x4
2001 Arctic Cat ATV 400 4x4
2001 Arctic Cat ATV 500 4x4
2001 Arctic Cat 500 4x4 Automatic

2002 Arctic Cat ATV Series Repair and Maintenance Manual

Only $9.50

High Definition Keyword Searchable Factory OEM Manual

Covers all 2002 Arctic Cat ATV 2x4 & 4x4 manual & automatic transmission models including:(Include all Plus, SE & LE versions also)

2002 Arctic Cat 400 4x4
2002 Arctic Cat 500i 4x4 Automatic
2002 Arctic Cat ATV 250 2X4
2002 Arctic Cat ATV 250 4X4
2002 Arctic Cat ATV 300 2X4
2002 Arctic Cat ATV 300 4X4
2002 Arctic Cat ATV 375 2X4 Automatic
2002 Arctic Cat ATV 375 4X4 Automatic
2002 Arctic Cat ATV 400FIS 2x4
2002 Arctic Cat ATV 400FIS 4x4
2002 Arctic Cat ATV 500 4x4
2002 Arctic Cat ATV 500 4x4 Automatic
2002 Arctic Cat ATV 500 4x4 Automatic TBX
2002 Arctic Cat ATV 500FIS 4x4

2003 Arctic Cat ATV Series Repair and Maintenance Manual

Only $9.50

High Definition Keyword Searchable Factory OEM Manual

Covers all 2003 Arctic Cat ATV 2x4 & 4x4 manual & automatic transmission models including:(Include all Plus, SE & LE versions also)

2003 Arctic Cat 250 2x4
2003 Arctic Cat 250 4x4
2003 Arctic Cat 300 2x4
2003 Arctic Cat 300 4x4
2003 Arctic Cat 400 2x4
2003 Arctic Cat 400 2x4 Automatic
2003 Arctic Cat 400 4x4
2003 Arctic Cat 400 4x4 (ACT)
2003 Arctic Cat 400 4x4 Automatic
2003 Arctic Cat 400 4x4 Automatic (ACT)
2003 Arctic Cat 400 4x4 Automatic MRP
2003 Arctic Cat 500 4x4
2003 Arctic Cat 500 4x4 Automatic
2003 Arctic Cat 500 4x4 Automatic MRP
2003 Arctic Cat 500 4x4 Automatic TBX
2003 Arctic Cat Arctic Cat 375

2004 Arctic Cat DVX 400 ATV Series Repair and Maintenance Manual

Only $9.50

High Definition Keyword Searchable Factory OEM Manual

Covers all versions of the 2004 Arctic Cat DVX400 ATV

2004 Arctic Cat ATV Series Repair and Maintenance Manual

Only $9.50

High Definition Keyword Searchable Factory OEM Manual

Covers all 2004 Arctic Cat ATV 2x4 & 4x4 manual & automatic transmission models including:(Include all Plus, SE & LE versions also)
2004 Arctic Cat 250 Automatic Transmission
2004 Arctic Cat 300 Automatic Transmission
2004 Arctic Cat 400 Automatic Transmission
2004 Arctic Cat 400 TBX Automatic Transmission
2004 Arctic Cat 500 Automatic Transmission
2004 Arctic Cat 500 TBX Automatic Transmission
2004 Arctic Cat 500 TRV Automatic Transmission
2004 Arctic Cat 400 Manual Transmission
2004 Arctic Cat 500 Manual Transmission

2004 Arctic Cat 650 Twin ATV Series Repair and Maintenance Manual

Only $9.50

High Definition Keyword Searchable Factory OEM Manual

Covers all versions of the 2004 Arctic Cat 650 Twin Cylinder ATV models

2005 Arctic Cat Youth ATV Series Repair and Maintenance Manual

Only $9.50

High Definition Keyword Searchable Factory OEM Manual

Covers all versions of the following 2005 Arctic Cat youth ATV models:
2005 Arctic Cat 50 DVX
2005 Arctic Cat 50 Utility
2005 Arctic Cat 90 DVX
2005 Arctic Cat 90 Utility

2005 Arctic Cat ATV Series Repair and Maintenance Manual

Only $9.50

High Definition Keyword Searchable Factory OEM Manual

Covers all 2005 Arctic Cat ATV 2x4 & 4x4 manual & automatic transmission models including:(Include all Plus, SE & LE versions also)
2005 Arctic Cat 250
2005 Arctic Cat 300
2005 Arctic Cat 400 Manual Transmission
2005 Arctic Cat 400 Automatic Transmission
2005 Arctic Cat 400 TBX
2005 Arctic Cat 500 Manual Transmission
2005 Arctic Cat 500 Automatic Transmission
2005 Arctic Cat 500 TBX
2005 Arctic Cat 500 TRV
2005 Arctic Cat 650 H1
2005 Arctic Cat 650 V-Twin

2005 Arctic Cat DVX 400 ATV Series Repair and Maintenance Manual

Only $9.50

High Definition Keyword Searchable Factory OEM Manual

Covers all versions of the 2005 Arctic Cat DVX400 ATV

2006 Factory OEM Arctic Cat Youth ATV Series Repair and Maintenance Manual

Only $9.50

High Definition Keyword Searchable Factory OEM Manual

Arctic Cat never included wire diagrams in their manual, mine included full color diagrams

Covers all versions of the following 2006 Arctic Cat youth ATV models:
2006 Arctic Cat 50 DVX
2006 Arctic Cat 50 Utility
2006 Arctic Cat 90 DVX
2006 Arctic Cat 90 Utility

2006 Arctic Cat 250 ATV Series Repair and Maintenance Manual

Only $9.50

High Definition Keyword Searchable Factory OEM Manual

Covers all versions of the following 2006 Arctic Cat ATV models:
2006 Arctic Cat 250 DVX
2006 Arctic Cat 250 Utility 2x4 Automatic Transmission

2006 Factory OEM Arctic Cat DVX 400 ATV Series Repair and Maintenance Manual

Only $9.50

High Definition Keyword Searchable Factory OEM Manual

Covers all versions of the 2006 Arctic Cat DVX400 ATV model

2006 Arctic Cat ATV Series Repair and Maintenance Manual

Only $9.50

High Definition Keyword Searchable Factory OEM Manual

Covers all 2006 Arctic Cat ATV 2x4 & 4x4 manual & automatic transmission models including:(Include all Plus, SE & LE versions also)
2006 Arctic Cat 400 TBX
2006 Arctic Cat 400 TRV
2006 Arctic Cat 400 Manual Transmission
2006 Arctic Cat 500 TBX
2006 Arctic Cat 500 TRV
2006 Arctic Cat 500 Manual Transmission
2006 Arctic Cat 650 H1
2006 Arctic Cat 650 V-Twin

2007 Arctic Cat Diesel ATV Series Repair and Maintenance Manual

Only $9.50

High Definition Keyword Searchable Factory OEM Manual

Arctic Cat never included wire diagrams in this manual, mine included full color diagrams

Covers all versions of the 2007 Arctic Cat Diesel ATV series.

2007 Arctic Cat ATV Series Repair and Maintenance Manual

Only $9.50

High Definition Keyword Searchable Factory OEM Manual

Arctic Cat never included wire diagrams in this manual, mine included full color diagrams

Covers all 2007 Arctic Cat ATV 2x4 & 4x4 manual & automatic transmission models including:(Include all Plus, SE & LE versions also)
2007 Arctic Cat 250 DVX
2007 Arctic Cat 250 Utility 2x4 Automatic Transmission
2007 Arctic Cat 400 Automatic Transmission
2007 Arctic Cat 400 TRV Automatic Transmission
2007 Arctic Cat 400 Manual Transmission
2007 Arctic Cat 500 Automatic Transmission
2007 Arctic Cat 500 Manual Transmission
2007 Arctic Cat 650H1
2007 Arctic Cat 650 H1 TBX
2007 Arctic Cat 650 H1 TRV
2007 Arctic Cat 700 EFI

2008 Arctic Cat Diesel ATV Series Repair and Maintenance Manual

Only $9.50

High Definition Keyword Searchable Factory OEM Manual

Arctic Cat never included wire diagrams in this manual, mine included full color diagrams

Covers all versions of the 2008 Arctic Cat Diesel ATV series.

2008 Factory OEM Arctic Cat ATV Series Repair and Maintenance Manual

Only $9.50

High Definition Keyword Searchable Factory OEM Manual

Arctic Cat never included wire diagrams in this manual, mine included full color diagrams

Covers all 2008 Arctic Cat ATV 2x4 & 4x4 manual & automatic transmission models including:(Include all Plus, SE & LE versions also)
2008 Arctic Cat 250 DVX
2008 Arctic Cat 250 Utility 2x4 Automatic Transmission
2008 Arctic Cat 366 Series
2008 Arctic Cat 400 Utility 4x4
2008 Arctic Cat 500 Utility 4x4
2008 Arctic Cat 650 H1 Utility 4x4
2008 Arctic Cat 700 EFI Cruiser Utility 4x4
2008 Arctic Cat 500 TRV
2008 Arctic Cat 650 H1 TRV
2008 Arctic Cat 700 EFI TRV
2008 Arctic Cat 700 H1 EFI SE
2008 Arctic Cat 1000 Thundercat Series

2009 Arctic Cat ATV Series Repair and Maintenance Manual

Only $9.50

High Definition Keyword Searchable Factory OEM Manual

Arctic Cat never included wire diagrams in this manual, mine included full color diagrams

Covers all 2009 Arctic Cat ATV 2x4 & 4x4 manual & automatic transmission models including:(Include all Plus, SE & LE versions also)
2009 Arctic Cat 150 Series
2009 Arctic Cat 250 DVX
2009 Arctic Cat 250 Utility 2x4 Automatic Transmission
2009 Arctic Cat 366 Series
2009 Arctic Cat 400 TRV
2009 Arctic Cat 500 Automatic
2009 Arctic Cat 500 Manual
2009 Arctic Cat 550 H1
2009 Arctic Cat 550 H1 TRV
2009 Arctic Cat 700 H1
2009 Arctic Cat 700 H1 Cruiser
2009 Arctic Cat Thundercat
2009 Arctic Cat Thundercat TRV
2009 Arctic Cat 1000 H2 Cruiser

2010 Arctic Cat ATV Series Repair and Maintenance Manual

Only $9.50

High Definition Keyword Searchable Factory OEM Manual

Covers all 2010 Arctic Cat ATV 2x4 & 4x4 manual & automatic transmission models including:(Include all Plus, SE & LE versions also)
2010 Arctic Cat 450 H1 EFi
2010 Arctic Cat 550S
2010 Arctic Cat 550 H1 EFi
2010 Arctic Cat 550S LTD
2010 Arctic Cat 550 H1 EFi LE
2010 Arctic Cat 650 H1
2010 Arctic Cat Mudpro 650 H1
2010 Arctic Cat 700S
2010 Arctic Cat 700S LTD
2010 Arctic Cat 700 H1 EFi
2010 Arctic Cat 700 H1 EFi LE
2010 Arctic Cat TBX700 H1 EFi
2010 Arctic Cat Mudpro 700 H1 EFi
2010 Arctic Cat Thundercat 1000 H2 EFi
2010 Arctic Cat Mudpro 1000 H2 EFi

*Does not contain a wire diagram

2011 Factory OEM Arctic Cat ATV Series Repair and Maintenance Manual

Only $9.50

High Definition Keyword Searchable Factory OEM Manual

Covers all 2011 Arctic Cat ATV 2x4 & 4x4 manual & automatic transmission models including:(Include all Plus, SE & LE versions also)

2011 Arctic Cat 150 2x4 Series
2011 Arctic Cat 300 DVX Series
2011 Arctic Cat 300 Utility Series
2011 Arctic Cat 366 4x4 Series including SE
2011 Arctic Cat 400 TRV Series
2011 Arctic Cat 450 H1
2011 Arctic Cat 450 H1 TRV (2-up)
2011 Arctic Cat 550 H1
2011 Arctic Cat 550 H1 TRV (2-up)
2011 Arctic Cat 550 H1 TRV Cruiser (2-up)
2011 Arctic Cat 650 H1
2011 Arctic Cat 650 H1 MudPro
2011 Arctic Cat 700 H1
2011 Arctic Cat 700 H1 TBX (dump bed)
2011 Arctic Cat 700 H1 TRV (2-up)
2011 Arctic Cat 700 H1 TRV Cruiser (2-up)
2011 Arctic Cat 700 H1 MudPro
2011 Arctic Cat 1000 H2
2011 Arctic Cat 1000 H2 TRV Cruiser (2-up)
2011 Arctic Cat 1000 H2 MudPro

*Does not contain a wire diagram

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Description

This 2004 Arctic Cat 90 ATV Service Manual contains service, maintenance, and troubleshooting information for 2004 Arctic Cat 90 ATV models. The manual is divided into sections with each one covering a specific ATV component or system complete with disassembly, inspection and assembly instructions.

2004 Arctic Cat 90 ATV Service Manual Table of Contents

General Information
Periodic Maintenance/Tune-Up
Engine/T ransmission
Fuel/Lubrication/Cooling
Electrical System
Drive System
Suspension
Steering/Frame
Controls
Aids for Maintenance Troubleshooting

2004 Arctic Cat 90 ATV Service Manual Index of Topics

SECTION 1 – GENERAL INFORMATION
Specifications
Break-In Procedure
Gasoline-Oil-Lubricant
Genuine Parts
Preparation For Storage
Preparation After Storage

SECTION 2 – PERIODIC MAINTENANCE/TUNE-UP
Periodic Maintenance Chart
Lubrication Points
Battery
Fuse
Air Filter
Valve/Tappet Clearance
(Feeler Gauge Procedure)
Testing Engine Compression
Spark Plug
Muffler/Spark Arrester
GasA/ent Hoses
Adjusting Throttle Cable
Adjusting Engine RPM (Idle)
Transmission Lubricant
Engine Oil
Tires
Steering Components
Drive Chain/Sprockets
Suspension/Shock Absorbers/Bushings
Nuts/Bolts/Cap Screws
Ignition Timing
Brakelight
Switches
Frame/Welds
Electrical Connections
Brake Systems
Break-In Procedure
Replacing Drive Belt

2004 Arctic Cat 90 Service Manual 1

SECTION 3 – ENGINE/TRANSMISSION
Removing Engine/Transmission
Disassembling Engine/Transmission
Servicing Engine Components
Assembling Engine/Transmission
Installing Engine/Transmission

SECTION 4 -FUEL/LUBRICATION
Carburetor Specifications
Carburetor Schematic
Carburetor
Cleaning and Inspecting Carburetor
Throttle Cable Free-Play
Engine RPM (Idle)
Gas Tank
Fuel Valve
Gas Lines/Vent Hose
Oil Pump Assembly
Oil Screen/Filter

SECTION 5 -ELECTRICAL SYSTEM
Specifications
Testing Electrical Components
Timing Sensor
Source Coil
CDI/lgnition Coil
AC Output
Choke Circuit
Battery
Brakelight Switch
Fuse
Ignition Coil
Ignition Switch
Flandlebar Control Switches
Magneto Assembly
Starter Motor
Regulator
Ignition Timing
Wiring Diagram

SECTION 6 – DRIVE SYSTEM
Reduction Gears and Driven Clutch
Drive Chain/Sprockets
Rear Hub/Drive Axle
Front Hub
Brake Systems

2004 Arctic Cat 90 Atv Service Manual

SECTION 7 – SUSPENSION
Shock Absorbers
A-Arm
Swing Arm
Wheels and Tires

2004 Arctic Cat 90 Service Manual

SECTION 8 – STEERING/FRAME
Steering Post/Handlebar/Tie Rods
A-Arm
Handlebar Grip

SECTION 9 – CONTROLS
Handlebar Switch
Hand Brake Lever Assemblies

SECTION 10 – AIDS FOR MAINTENANCE
Torque Specifications
Torque Conversions

2004 Arctic Cat 90 Atv Service Manual

SECTION 11-TROUBLESHOOTING
Engine/Transmission
Drive System
Fuel System
Electrical System
Steering/Suspension
Brakes